ٷΰ

Pipe & Joint

Abstract

  • Plumbing technology for water supply encompasses various systems, materials, and techniques used to ensure the safe and efficient distribution of water within buildings and communities. These technologies play a crucial role in providing clean and reliable water for drinking, sanitation, and various other domestic and commercial purposes. 
  • Water Distribution Systems: Once water is treated, it is distributed to consumers through a network of pipes and fittings. There are two primary types of water distribution systems: centralized and decentralized. In centralized systems, water is supplied from a central location (such as a water treatment plant) and distributed through a network of pipes to individual buildings and households. Decentralized systems involve smaller-scale water supply, often using wells or local treatment systems for specific buildings or communities.
  • Pipe Materials: Various materials are used for water supply pipes, each with its advantages and considerations. Common pipe materials include:
    • Cast iron pipe: Cast iron pipe is a durable and strong plumbing material made from iron and carbon. It is known for its corrosion resistance and long lifespan, making it suitable for drainage and sewer systems.
    • Stainless pipe: Stainless pipe is a corrosion-resistant pipe made from stainless steel. It is used in various applications due to its durability, high strength, and ability to withstand extreme temperatures.
    • Galvanized Steel: Strong and durable, but prone to corrosion over time and now less commonly used.
    • Copper: Known for its durability, corrosion resistance, and suitability for both hot and cold water supply.
    • Polyvinyl Chloride (PVC): Lightweight, cost-effective, and commonly used for cold water supply lines.
    • Cross-linked Polyethylene (PEX): Flexible, easy to install, and suitable for both hot and cold water supply.

(Piping)

  • (Piping)̶ ü ̼ (η) ġϴ ȿ ̿, Ͽ , Ⱑ ýȭ Ǵµ, ܿ ÿ Ӹ ƴ϶ , Ư,  ߱ϴ ϵ 谡 ̷ Ѵ. Ư ϵ ϰ, з¿ β Ͽ Ѵ.
  • ʴ η ̼Ͽ ̿ϸ鼭 ۵Ǿٰ , ʱ (η) 볪, ߰ (η) ̿Ͽ ߴϸ鼭 (Pb) û öݼӰ ̿Ǿ, 20⿡ ö, , Ұ پ ̿ǰ ִ.
  • ̿ Ȱȯ Ͽ ۵ Ͽ 18 ġ鼭 پ Բ , ؼȭ ó÷Ʈ. ȭ÷Ʈ  ü̼  ߿ ϰ ִ.

 

(θô  )

(θô )

  • 赵 ÷Ʈ  , ġ, ϰ ü ġϰ Ǽϴµ ȹ ׸ Plot Plan DWG., P&ID, Isometric DWG. ִ.
    • Plot Plan Drawing(ġ) :ü ġ, , ġ ϰ κ ȹ ǥϴ
    • Key Plan Drawing : Piping DWG. ۼϴµ Ǵ
    • Piping Plan (General Arrangement Drawing): ż ð , / ð , ٸ κа Check ȭ Plant Ǽ ݿǴ ̴.
    • Under Ground Piping Drawing :
    • Isometric Drawing(ü ) : ϱ ü Ÿ , 迡 ̿
    • Piping and Instrument Drawing(P&ID) : ߽ ϰ ׸
    • Line Index: P&ID ִ Line No., From / To, Insulation , Operatin /Design Condition, Test Requirement Ŀ Ͽ line
    • Support Drawing: Pipeline ð Spool ۿ ġDrawing
    • Specification: Piping Material, Piping Cnstructin Specification ⺰ Ư ߾ Spec 󼼻 .

Pipe ȣĪ

  • Pipe ȣĪ̶ Ǵ ܰ ƴ϶ (Pipe) ũ⸦ Ÿ ڷ ȣĪ ũ⸦ ǥ ܰ β ٸ, Ϲ , ö, öݼӰ ϰ , , Ʃ ܰ ȣĪ Īϸ, ȣĪ ǥ ASME/ANSI ǥ JIS/KS ǥ , inch ǥϴ mm ǥϴ ִ.
  • ASME/ANSI ǥ NPS(Nominal Pipe Size) DN(Diameter Norminal) ִ.NPS ǥũ⸦ inch Ÿ, NPS 1/2. NPS 10 ó ǥϰ, DN ǥ ũ⸦ mm Ÿµ DN 10, DN 200 ó ǥϴµ, inch Ǵ mm ʴ .
  • JIS/KS ǥ inch ǥũ⸦ Ÿ 쿡 10" 10B, 20" 20B Pipe ũ⸦ ǥϸ, Metric(mm) ǥũ⸦ Ÿ 쿡 100mm 100A, 200mm 200A ȣĪ ǥѴ.
  • Ѵ ASME/ANSI ԰ ũJIS/KS ԰ ũⰡ Ϻ(NPS12(12B) ) ܰ ٸ Ͽ Ѵ. Ư ķ ԰ Ȯϰ غϿ ϸ, ASME/ANSI ǥ Ȥ inch ǥ⿡ 10inch 10B JIS/KS ǥ ϴ 찡 ִ. PE ռ ȣĪ ſ ߽ 2010 ʹ ܰ ȣĪǰ ִ. Ȯ ۾ ġ(ö̹) ÿ Ͽ غϿ Ѵ.

 

(ASME/ANSI JIS/KS ǥ )

 

ASME/ANSI

JIS/KS

inch ǥ

NPS (Nominal Pipe Size)

10“→NPS10, 20”→NPS20 ...

10"→10B, 20"→12B ....

mm ǥ

DN (Diameter Number)

100mm→DN100, 200mm→DN200

100mm→100A , 200mm→200A

(pipe) ԰ 50A, 100A Ǵ 50B, 100B ǥϴµ ⼭ "A Ǵ B" ǹ̴ mm Ҷ A, inch B ٿ Ѵ.

 

(PIPEȣĪ)

(PIPEȣĪ)

 

1) Pipe ȣĪ β

  • Pipe ȣĪ β ȣ(Sch N.; Schedule Number) Ÿµ, ȣ(Sch N.) ϸ β ٸ ߵ ִ з ǹϸ Ի Ʒ .
    • Metric(mm) : Sch. N= 10 × P/S
    • INCH : Sch. N= 1000×P/S
    • t : β(mm)
    • P : ü з (kg/) Ǵ (1b/in 2 )
    • S : ɷ (kg/) Ǵ (1b/in 2 )
    • D : ٱ (mm)
    • t = [P/S × D/175]+2.54 =[PD/175S]+2.54
    • ȣ(Sch) = 10 x P/S
  • Schedule Number(Sch. N.) з(P) ִ(S) 1,000 ν з° ִ psi(Punds Per Square inch) ̴. ȣ Ŭ β ǹϸ з , Sch, β з(Pa) (S) ̴.

 

( з)

 

Sch. N.

(5S)

10

(10S)

20

(20S)

30

40

60

80

100

120

140

160

з(MPa)

1.5

2.0

3.5

5.0

6.0

9.0

12

15

18

20

20

* ( ) (Thin schedule) ȣ θ Ÿ θ Ÿ ׳Ʈ θ 尭 ſ Ŀ з¿ ִ β ޸ϰ Sڸ ٿ ϰ ִ. (1MPa 10.197162kgf/cm² = 10bar)

  • 翡 Pipe , ýȭ ϱ Ͽ 縦 ϸ, Pipe տ Flange , Ʈ․Ʈ μǰ, , ܿ ü , ִ.
  • , ֱ Ͽ , , ķú پ ᰡ ִ.
  • Plant Ǽ Ϲ Ͽ Valve 53% Pipe 22%, Flange 12%, Fitting 7.5%, Ʈ Ʈ 3%, Ÿ Ҹ簡 2.5% Ÿ.
    • pipe
    • Fittings_ Gaskets, Blr &Nuts ... etc
    • Flanges
    • Valve
    • ġ

(Pipe)

  • , , ֺ ȯ ռ Ǿ ϸ, , η ö, , ݼӰ, PVC, PE öƽ հ ũƮ پ ִ.

 

( Ư¡)

 

з

Ī

Ϲݹ źҰ(,)(SPP)

з

(SPPW) ƿ ǽ ļ Ŵ

з¹ źҰ(SPPS)

Sch 40 ȣĪ×ȣĪβ((Sch N) ǥ.

й źҰ(SPPH)

350, з . SPPS ǥ

(STWW)

ܸ ƽƮ, ׻ ü

ƿǺ

ܸ ƿ Ǻ, , , ߸ż

θ(STSTP)

Ŀ¿¿ ȭа .

Ϲݹ θ(STSTPD)

޼ÿ¼ ļ 䱸Ǵ

ö

Ÿ ö(濬ö)(DCIP)

ܺ û , øƮ Ǵ ö

ö(CIP)

翡 ִ.

öݼӰ

ļ , ־.

Ȳ

̸, δ ȯ 

ּμ Ӱ ־, 꼺

˷̴

ν , װ

ռ

ȭҰ(PVC )

ΰ .

ȭҰ(CPVC)

PVC ļ ״.

ƿ(PE)

PE80

е ƿ(HDPE)

PE е PE100

Ÿ

հ(GRP)

, ׸, , ļ

 

  • Ϲ Ӹ ְ, ö Roll Bending Roll Bending Prcess 缱 Ͽ Ͽ Spiral Welding Prcess ִ.
    • Roll Bending Prcess ö Bending Roll θ ݴ κ ڷ ϴ ̿ ޴´.
    • Roll Bending Prcess Ͽ PIPE Ѻ ٸ ̸ Ӱ Ӹ ƴ϶ ٸ ü ִ. ̷ ɸ ִ.

 

(Rll Bending Prcess &Spiral Welding Prcess)

(Roll Bending Prcess & Spiral Welding Prcess)

 

  •  ſ پԿ ÿ¾Ʒ Ͽ Ͽ Ѵ.
    • ü (Commodity)
    • з(Pressure)
    • µ(Temperature)
    • (Size)
    • ̼(Ease of Assembly)
    • , Լ ̿밡ġ(Availability)
    • ԰ݿ
    • ں (Economic)
    • Ư 䱸Ǵ
    • , ļ
    • ġ(Location)

 

Ʃ(TUBE) (PIPE) ?

Ʃ(TUBE) β ŭ β ʿ䰡 ϱ Ͽ ۵ öݼ̳ ݼӰ ȴ. Ʃ ȣĪ ܰ ǥϰ β ȣ β ǥѴ. ܰ 1/4" β 0.89mm ܰ 1/4" * 0.89t̶ ǥϱ Ѵ.

 

  • 忡 .
    • PE ó÷Ʈ ־. ؼ ϴ ü̶ ļ Ͽ Ͽ. ఢ óͷ ذ ־, Ⱓ ϴ պ ߻ ̸ ϴ . 쿡 Ἥ ־ TEE ǴBLBW ־.
    • UPVC ȭöƽ PIPP α԰ ANSI ̷ ־ μ ִ.

  • ϰų μ  Ͽ پϴ. Ϲ չ, չ, ÷ չ , ߴ޷ м ŷڼ Ӹ ƴ϶ ۾ ̷ ִ. ݸ鿡 õ η ߴ ڵ⿡ ̷ ִ.
  • ַ ̴ ɷ Ÿö չ ̷µ īĮ Ʈ(Mechanical Jint), Ÿư Ʈ(Tyton Joint) ѱö ϰ ̴ϼ KP ī Ʈ ִ. ȭȭ(PVC) ƿ(PE) 迭 Ϲ Ʈ Ǵ ̷, HI3P 쿡 Ϲ̴.

 

( )

 

չ

, ÷

ö

KP ī Ʈ, īĮ Ʈ, Ÿư Ʈ

PVC PE 迭

HI3P

PFP

ɷöũƮ

(Scket) , ¹(butt) ,

´ (й , Į󿬰 ü)

cf) VR : п

 

1)

(1)

  • ϳ簡 ִ  Ͽ ϴ , , п Ϲݹ Ǹ Ǯ м縦 ų ߶ شȭ Ͽ. ϰ ణ ϴ , м Ӹ ƴ϶ ν, ߻ ִ. Ư η ݼ Ǵ ݼӰ ٸ ƴ  ̿ νİ ν, ذν(Crevice Corrsin, ƴ ν) ߻ Ͽ Ѵ.

 

( )

 

(Scket), Ͽ(Union), ÷(Flange), (Nipple)

ȯ

45, 90 (Elbow), (Bend)

̰

̰濤, ̰, ̰Ƽ, ν(Bushing)

б

Ƽ(Tee), (Y), ũν(Cross)

ĸ(Cap), ÷(Plug)

 

(2)

  • ݼ պθ 쿩 սŰ տ Ϲ Ǿ ķ , , Pipe پ κп Ǿ. ´ (Butt Welding), (Lap Welding) ִµ, , з Ͽ , ұ , 뱸 쿡 Ϲ ̷.
  • Ϲ 쿡 Ǻũ ַ ̷µ Ͽ ڵ 쿡 ũ Ǵ Co2 ̷. Plant ü ǰ ¿ Ӹ ƴ϶ ɿ ū Ͽ ö غ ̷ ϸ, Ŀ İ ˻簡 ̷.

 

(_ ڵ  Խ, _  )

(_ ڵ Խ, _ )

 

(3) ÷(Flange)

  • ÷ ÷ Ǵ ϰ ÷ ̿ м ξ Ʈ Ʈ Ͽ ϴ Ϲδ ŷڵ Ϲ̴. ÷ а Ǵ ֱ ġ ʿ տ Ϲ̸ ſ ִ.
  • ÷ չ, зϸ ´ (WN; Welding Neck), Կ(SO; Slip On), Ʈ(SW; Scket Welding), (SF; Screwed) ְ, ݴ зϸ FF(Flat face) ÷, ϰ ö ִ RF(Raised Face) ÷, пμ ֺ ķ ϼ Ȩ ִ TG(Tung &Grve) ÷ ִ

 

(÷ )

 

Ư ¡

÷

´ (WN)

̻

, Ȥ ǿ

(SO)

Bevel ʿϳ 2

WN 2/3, 1/3 ª

Ʈ (SW)

D50 ұ濡 ̿

46~260

, S

(SF)

ұ

ʴ 뿡

ݴ

FF(Flat face)

ö ձ

250 lb ҹ

RF(Raised Face)

ANSI 600 lb Ͽ

TG(Tung &Grove)

輺 ü м ʿ

Ammnia, , õ ġ

Ring Type

Line

ANSI 900 lb Ͽ

Lap Joint

ûҰ 䱸Ǵ

ϴ.

 

(  ÷)

( ÷)

 

μ

Gasket

2 ü̿ 빰 ϴ ϴ Seal Ī պ, ȸ 鿡 ϴ Packing ȴ. Metal Gasket, Nonmetal Gasket, Semi Metal Gasket 3 ִ.

 

Bolt Nut

Ʈ Ӹ ִ Machine Bolt Ǵ ü ְ ʿ Ʈ ̴ Stud Bolt , Ϲݿ Ʈ Ʈ, п ʰп, ¿, Ŀ ƮƮ ִ.

 

2) ö

  • ö ö 簡 ̰ ִ 簡 ϰ, ļ, ð Ͽ ǰ ִ. ɷ Ÿö(Ductile Cast Iron) Ÿö Ǵ 濬ö̶ θ, ö Ÿư Ʈ(Tytn Joint), īĮ Ʈ(Mechanical Joint) ѱö ϰ ̴ϼ KP ī Ʈ չ ̴.
  • Ÿ ö ö ̷ ׳׽ Ͽ ġ 濬 ö ȸö ݼ Ư¡ , Ϲ ö Ư 濡 ޾ 80mm 1,200mm ȴ. ν Ͽ ο Ǵ øƮŻ ̴ ϰ ܺο û Ǵ Ѵ.

 

(1) Ÿư Ʈ(Tytn Joint)

  • Ÿư Ʈ ο Ǿ ִ ϰ ִ Ͽ Ű ̱ US翡 ߵ ̴. Ÿư Ʈ μǰ ϳ μ żϰ Ͽ θ ǰ ִ ̴.
    • μǰ ϰ, μ .
    • Ʈο 5 θ ִ.
    • Ż ߻ ִ.

 

(Ÿư Ʈ(Tytn Jint))

(Ÿư Ʈ(Tyton Joint))

 

(2) īĮ Ʈ(Mechanical Joint)

  • ī Ʈ ÷ 籸 ִ ϰ ̿ L з(Ӹ) · ϰ з Ʈ Ʈ ̴ ܿ з ߰ ʿϴ.
    • · Ÿư Ʈ м ȣϴ
    • ϰ 籸 վ ִ.
    • ߰ μǰ ʿϿ ϰ ټ ۾ ƴ.

 

(īĮ Ʈ(Mechanical Jint))

(īĮ Ʈ(Mechanical Joint))

 

(3) KT īĮ Ʈ(KT Mechanical Joint)

  • KP ī Ʈ 籸 ÷ ϰ ϰ ϰ U з ̿Ͽ KP ī Ʈ Ʈ Ӹ ִ Ʈ Ʈθ ϴ ѱö Ͽ KT ̴ϼ ٿ KP ī Ʈ θ ִ.
    • U з θ ̴.
    • ϰ 籸 Ϻ ܰ ߰ϴ.
    • ī Ʈ ޸ 籸 ʿ䰡 ۾ ϴ.
    • ߰ μǰ ʿϿ ϰ ټ ۾ ƴ.

 

(KT īĮ Ʈ(KT Mechanical Jint))

(KT īĮ Ʈ(KT Mechanical Joint))

 

3) PE Ǻ

(_PE)

(_PE)
(HI3R _HI3P)

(HI3R _HI3P)

 

(ķ_η)

(ķ_η)
(Ʈ (PFP ü̴װ)

(Ʈ (PFP ü̴װ)

 

(Ÿư Ʈ_ƿǺ η) (Ÿư Ʈ_ƿǺ η)

(Ÿư Ʈ_ƿǺ η)

Ÿ ֿ

1) (Expansion Joint)

  • µȭ â ִ ϰ ̿ ޴´. ̷ ȭִ 迡 , , , , 丮, 巹 ִ.
  • ۿ ¿ µ øų ܿ Ǵ о , µ ̷ Ϻ Ǵ ļ ֱ ȭ־ Ѵ. ̷ ⿡ ̼Ͽ ʾƵ ̹δ ö â 1.2×10 5 ϹǷ 1 µ ߻ 1m 0.012mm ŭ ϰ ȴ.
  • ż ƴ Ǵ ο 20~30m ġϿ ϰ, εħ ɼ ִ 쿡 ڼ ū ġϿ Ѵ. żǴ 쿡 ַ Ŀ ʿϴ.

 

 

2) Ʈ̳(Strainer)

  • Ʈ̳ʴ Ǵ ܿ ġϿ ü Բ ԵǴ ɷ , ȣϱ ٰ ̿Ͽ ϴ · ֱ ûҸ ϸ ûϴ İ ڵ Ʈ̳ʰ ִ.
  • Ʈ̳ ¿ ü 帧 ϰ 45 ִ Y, ġǴ T, B Ʈ̳ ο ġǴ Cone Ʈ̳ ڵƮ̳ ִ.
  • Ʈ̳ ´ ο ~ ũ ξ ϴ · ũ⸦ Ͽ Ѵ. Ϲ Ʈ̳ ´ Y , ̹ Ÿ ϱ Ͽ ü T B ִ. ֱٿ ̹ ڵ иϿ ϴ · Ͱ ġǾ ִ ڵƮ̳ʰ ü ó ǰ ִ.

 

(Y Ʈ̳)

(Y Ʈ̳)

 

  • B Ʈ̳(Bucket Strainer) Bucket ġ · Ŀ ü ο Ʈ̳ʰ Ե · T ϳ, ̹ ִ Ʈ̳ ũ⸦ ũ ̹ Ҽ ־ ̹ Է ټ ó ÷Ʈ , 뿡 ġǸ Ͽ 2 Ʈ̳ʸ ķ ġϴ Dual Type ַ ȴ.

 

(  Ʈ̳)

( Ʈ̳)

 

  • Pwer Plant, ó ÷Ʈ  ð Ǵ ϴ Ʈ̳ʿ ʹ ɷ ִ ɺ̼ ־ ǰ ʿϴ. Ʈ̳ ϸ ̱ Ͽ ο ũ ġϿ 1 ɷ ʿϴ. ž ũ ҷθ Ʈ̳ʿ ϴٰ ִ. ٸ ɷ ִ ⹰ ũ ġ ġ ټ ٸ Ӹ ƴ϶ ũ ũⰡ 5cm ũ ġϿ ⹰ Ѵ. ž ũ Ӱ ſ 谡 Լӵ 1.0m/s ϰ ǵ ũ Ͽ Ѵ.

 

3) ķú Ʈ (Flexible joint)

  • ķú Ʈ ġϿ ü 帧 ϰų, Ͱ ʴ ῡ ̿ Ǵ ܳ Ǵ ο ָ ְ ܺο ̵ ķú Ʈ ִ. ܳʹ Ⱓ ϸ ȭ Ͽ ִ. η ķú Ʈ ġ ǰŴ κ ޴ ν ȭ Ͽ Ȧ ߻ ִ.

 

( ܳͿ ķú Ʈ)

( ܳͿ ķú Ʈ)

 

4) Valve

  • ü 帧 ․Ű , з ϴ ġ Ǵ ⸦ Īϸ, ó ÷Ʈ  ȿ̰ ü ϴµ ־ ߿ Ѵ.
  • ü Ư, ü ȭ , ſ پϸ,Ϲδ 帧 ũ(Disk), Ʈ(Seat) ̰ ΰ ִ ü(Body) ̸ ۵Ű ڵ(ġ; Actuator) .
  • ´ D50 , D65 ̻ ÷ Ǿ D50 ϵ ÷ ǰ ִ,

 

(1)

  • Pipe, ÷ Բ ⺻ ǰν ,  Ͽ 800~1,000 ̸ ˷ ִ.
  • ϴ Ϲ ü 帧 ϴ°(nff ) , ․з․ (Throttling)ϴ , ü 帧 ϴ , з , 迡 Ǵ , ۵ , , н, н п뿡 û, ö ̿ǰ, п뿡 ְ ȴ.

 

 

ܿ

Ʈ, ö̹, ۷κ, , ܹ(÷׹),

ö̹, , ܹ(÷׹), ǽ

з

۷κ, ϵ, ö̹(̼), й(PRV)

( ÷Ʈ, At), ö, ϵ

üũ

üũ, Ʈ üũ, ö̽, ξũüũ

Dz

÷

κȣ

(Ʈ), Safety , Relief

ǰ

̾, ġ(Pinch),

̾, ɹ, ġ(Pinch)

Ʈѹ

(Auto)

Ŀ

, ̷Ʈ

(PRV), , , µ

 

ü з

 

۹ з

(Actuator)

ڵ (ұ濡 ַ )

͸ ۵ (MV)

н

̿

Ǹ, ͽ, ̾

н

κ .

չĿ

з

, Ʈ(´)

Ϲ D50 Ͽ

÷

Ϲ D65 ̻

۽

÷

 

Steel Corrosion